Journal Description
Coatings
Coatings
is an international, peer-reviewed, open access journal on coatings and surface engineering published monthly online by MDPI. The Korean Tribology Society (KTS) is affiliated with Coatings and its members receive discounts on the article processing charges.
- Open Access— free for readers, with article processing charges (APC) paid by authors or their institutions.
- High Visibility: indexed within Scopus, SCIE (Web of Science), Inspec, CAPlus / SciFinder, and other databases.
- Journal Rank: JCR - Q2 (Materials Science, Coatings & Films) / CiteScore - Q2 (Surfaces and Interfaces)
- Rapid Publication: manuscripts are peer-reviewed and a first decision is provided to authors approximately 13.8 days after submission; acceptance to publication is undertaken in 2.8 days (median values for papers published in this journal in the second half of 2023).
- Recognition of Reviewers: reviewers who provide timely, thorough peer-review reports receive vouchers entitling them to a discount on the APC of their next publication in any MDPI journal, in appreciation of the work done.
- Sections: published in 14 topical sections.
- Testimonials: See what our editors and authors say about Coatings.
Impact Factor:
3.4 (2022);
5-Year Impact Factor:
3.4 (2022)
Latest Articles
Recent Advances in the Deposition of Aluminide Coatings on Nickel-Based Superalloys: A Synthetic Review (2019–2023)
Coatings 2024, 14(5), 630; https://doi.org/10.3390/coatings14050630 (registering DOI) - 16 May 2024
Abstract
Thermal barrier coatings (TBCs) are widely used to improve the oxidation resistance and high-temperature performance of nickel-based superalloys operating in aggressive environments. Among the TBCs, aluminide coatings (ACs) are commonly utilized to protect the structural parts of jet engines against high-temperature oxidation and
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Thermal barrier coatings (TBCs) are widely used to improve the oxidation resistance and high-temperature performance of nickel-based superalloys operating in aggressive environments. Among the TBCs, aluminide coatings (ACs) are commonly utilized to protect the structural parts of jet engines against high-temperature oxidation and corrosion. They can be deposited by different techniques, including pack cementation (PC), slurry aluminizing or chemical vapor deposition (CVD). Although the mentioned deposition techniques have been known for years, the constant developments in materials sciences and processing stimulates progress in terms of ACs. Therefore, this review paper aims to summarize recent advances in the AC field that have been reported between 2019 and 2023. The review focuses on recent advances involving improved corrosion resistance in salty environments as well as against high temperatures ranging between 1000 °C and 1200 °C under both continuous isothermal high-temperature exposure for up to 1000 h and cyclic oxidation resulting from AC application. Additionally, the beneficial effects of enhanced mechanical properties, including hardness, fatigue performance and wear, are discussed.
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(This article belongs to the Section Surface Characterization, Deposition and Modification)
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Open AccessArticle
First-Principles and Experimental Study of Ge, V, Ta-Doped AgNi Electrical Contact Materials
by
Jingqin Wang, Yixuan Zhang, Menghan Wang, Jing Chen and Guanglin Huang
Coatings 2024, 14(5), 629; https://doi.org/10.3390/coatings14050629 (registering DOI) - 16 May 2024
Abstract
To explore the stability, electrical, and mechanical characteristics of undoped AgNi alongside AgNi doped with elemental Ge, V, and Ta, we performed calculations on their electronic structures using density functional theory from first-principles. We also prepared AgNi(17) and AgNi-x(Ge, V, Ta) electrical contact
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To explore the stability, electrical, and mechanical characteristics of undoped AgNi alongside AgNi doped with elemental Ge, V, and Ta, we performed calculations on their electronic structures using density functional theory from first-principles. We also prepared AgNi(17) and AgNi-x(Ge, V, Ta) electrical contact materials using the powder metallurgy technique, and they were subsequently assessed experimentally. The electrical properties of these materials were evaluated under a 24 V/15 A DC-resistive load using the JF04D contact material testing system. A three-dimensional morphology scanner was employed to examine the contact surface and investigate the erosion patterns of the materials. Our findings indicate that doping with metal elements significantly enhanced the mechanical properties of electrical contacts, including conductivity and hardness, and optimizes arc parameters while improving resistance to arc erosion. Notably, AgNi-Ge demonstrated superior conductivity and arc erosion resistance, showing significant improvements over the undoped AgNi contacts. This research provides a theoretical foundation for selecting doping elements aimed at enhancing the performance of AgNi electrical contact materials.
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(This article belongs to the Special Issue Recent Studies of Metal and Metal Compound Coatings: Microstructure, Properties, and Applications)
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Open AccessArticle
Temporal and Spatial Variation Study on Corrosion of High-Strength Steel Wires in the Suspender of CFST Arch Bridge
by
Luming Deng and Yulin Deng
Coatings 2024, 14(5), 628; https://doi.org/10.3390/coatings14050628 - 16 May 2024
Abstract
The corrosion and degradation behavior of high-strength steel wires during service directly affect the safety and usability of suspenders in steel pipe concrete arch bridges. In this study, three different types of specimens were fabricated using steel wires extracted from the suspenders of
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The corrosion and degradation behavior of high-strength steel wires during service directly affect the safety and usability of suspenders in steel pipe concrete arch bridges. In this study, three different types of specimens were fabricated using steel wires extracted from the suspenders of an 11-year-old in-service arch bridge and subjected to accelerated corrosion tests with acetic acid. Considering the differential diffusion processes of corrosion factors caused by varying degrees of damage to the suspender sheath, the spatial corrosion variability of steel wires at different positions within the suspender cross-section was investigated. Experimental results indicated a two-stage characteristic in the corrosion process of individual galvanized steel wire samples. In the first corrosion stage, the microstructure on the corroded steel wire surface evolved from a dense crystalline structure to a porous one. In the second corrosion stage, corrosion products accumulate on the steel wire substrate, subsequently further aggregating into sheet-like structures. The maximum pitting factor of individual steel wire samples from a specific area could be described by a Type I extreme value distribution. In the time-dependent model that was established, the location parameter and scale parameter exhibited an exponential decrease during the first corrosion stage and a linear decrease during the second corrosion stage. In the absence of sheath protection, the coefficient of variation in corrosion among adjacent steel wires in the suspender followed a normal distribution. The spatial corrosion variability of the wires inside the suspender is significantly influenced by the shape of the suspender sheath damage. As the corrosion time increased, the overall discrepancy in corrosion levels among different layers of wires diminished.
Full article
(This article belongs to the Special Issue Corrosion and Corrosion Prevention in Extreme Environments)
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Open AccessArticle
The Effects of Induction Plasma Spheroidization on the Properties of Yttrium-Stabilized Zirconia Powders and the Performance of Corresponding Thermal Barrier Coatings for Gas Turbine Engine Applications
by
Haoran Peng, Yueguang Yu, Jianxin Dong, Tianjie Shi, Kang Yuan, Zheng Yan and Botian Bai
Coatings 2024, 14(5), 627; https://doi.org/10.3390/coatings14050627 - 16 May 2024
Abstract
To modify the structure of thermal barrier coatings and improve their high-temperature resistance, induction plasma spheroidization (IPS) technology was applied to regulate the structure of YSZ powders in this study. The surface morphology, particle size distribution, phase composition, and internal microstructure of the
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To modify the structure of thermal barrier coatings and improve their high-temperature resistance, induction plasma spheroidization (IPS) technology was applied to regulate the structure of YSZ powders in this study. The surface morphology, particle size distribution, phase composition, and internal microstructure of the conventional agglomerated and spheroidized powders were characterized using scanning electron microscopy and focused ion beam analysis methods. The results showed that the microstructure of the powders presented uneven evolution in the induction plasma stream. Due to the existence of the temperature gradient along the radial direction of the powders, the IPS powders consisted of outer dense shells and internal porous cores. The mechanical property of such shell–core structure was analyzed by using the finite elemental simulation method. In addition, coatings were prepared using the IPS powders and the agglomerated powders. The IPS coating showed improved water-cooling thermal cycling resistance compared to the conventional coating.
Full article
(This article belongs to the Special Issue Advances in Protective Coatings: Materials, Fabrication, Corrosion and Applications)
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Open AccessArticle
Performance of Atmospheric Plasma-Sprayed Thermal Barrier Coatings on Additively Manufactured Super Alloy Substrates
by
Madhura Bellippady, Stefan Björklund, Xin-Hai Li, Robert Frykholm, Bjorn Kjellman, Shrikant Joshi and Nicolaie Markocsan
Coatings 2024, 14(5), 626; https://doi.org/10.3390/coatings14050626 (registering DOI) - 15 May 2024
Abstract
This work represents a preliminary study of atmospheric plasma-sprayed (APS) Yttria-Stabilized Zirconia (YSZ)-based thermal barrier coatings (TBCs) deposited on forged and additive manufactured (AM) HAYNES®282® (H282) superalloy substrates. The effect of different feedstock morphologies and spray gun designs with radial
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This work represents a preliminary study of atmospheric plasma-sprayed (APS) Yttria-Stabilized Zirconia (YSZ)-based thermal barrier coatings (TBCs) deposited on forged and additive manufactured (AM) HAYNES®282® (H282) superalloy substrates. The effect of different feedstock morphologies and spray gun designs with radial and axial injection on APS-deposited YSZ layer characteristics such as microstructure, porosity content, roughness, etc., has been investigated. The performance of TBCs in terms of thermal cycling fatigue (TCF) lifetime and erosion behaviour were also comprehensively investigated. In view of the high surface roughness of as-built AM surfaces compared to forged substrates, two different types of NiCoCrAlY bond coats were examined: one involved high-velocity air fuel (HVAF) spraying of a finer powder, and the other involved APS deposition of a coarser feedstock. Despite the process and feedstock differences, the above two routes yielded comparable bond coat surface roughness on both types of substrates. Variation in porosity level in the APS topcoat was observed when deposited using different YSZ feedstock powders employing axial or radial injection. However, the resultant TBCs on AM-derived substrates were observed to possess similar microstructures and functional properties as TBCs deposited on reference (forged) substrates for any given YSZ deposition process and feedstock.
Full article
(This article belongs to the Special Issue Advances in Thermal Spray Coatings: Technologies and Applications)
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Open AccessArticle
A Manufacturing Method for High-Reliability Multilayer Flexible Electronics by Electrohydrodynamic Printing
by
Geng Li, Shang Wang, Jiayue Wen, Shujun Wang, Yuxin Sun, Jiayun Feng and Yanhong Tian
Coatings 2024, 14(5), 625; https://doi.org/10.3390/coatings14050625 - 15 May 2024
Abstract
To meet the demand for higher performance and wearability, integrated circuits are developing towards having multilayered structures and greater flexibility. However, traditional circuit fabrication methods using etching and lamination processes are not compatible with flexible substrates. As a non-contact printing method in additive
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To meet the demand for higher performance and wearability, integrated circuits are developing towards having multilayered structures and greater flexibility. However, traditional circuit fabrication methods using etching and lamination processes are not compatible with flexible substrates. As a non-contact printing method in additive manufacturing, electrohydrodynamic printing possesses advantages such as environmental friendliness, sub-micron manufacturing, and the capability for flexible substrates. However, the interconnection and insulation of different conductive layers become significant challenges. This study took composite silver ink as a conductive material to fabricate a circuit via electrohydrodynamic printing, applied polyimide spraying to achieve interlayer insulation, and drilled micro through-holes to achieve interlayer interconnection. A 200 × 200 mm2 ten-layer flexible circuit was thus prepared. Furthermore, we combined a finite element simulation with reliability experiments, and the prepared ten-layer circuit was found to have excellent bending resistance and thermal cycling stability. This study provides a new method for the manufacturing of low-cost, large-sized, multilayer flexible circuits, which can improve circuit performance and boost the development of printed electronics.
Full article
(This article belongs to the Special Issue Synthesis, Characterization and Performance Enhancement of Electrode and Biomaterial Coatings)
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Open AccessArticle
Precise Analysis of the Differences in the Laser-Activated Energy Density of Aluminum Nitride Ceramics under Various Gas Bath Environments
by
Haitao Zhang, Yingming Wang, Jing Shao, Hao Dong, Zhiyuan Sun, Suli Han, Changqing Xie, Ping Song, Shufeng Sun and Zhenwei Nie
Coatings 2024, 14(5), 624; https://doi.org/10.3390/coatings14050624 - 15 May 2024
Abstract
Laser activation can lead to the formation of a layer of aluminum on the surface of aluminum nitride ceramics, thereby preparing metal circuits. Under various gas environments, there are differences in the aluminum layers precipitated by laser-activated aluminum nitride ceramics. The existing literature
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Laser activation can lead to the formation of a layer of aluminum on the surface of aluminum nitride ceramics, thereby preparing metal circuits. Under various gas environments, there are differences in the aluminum layers precipitated by laser-activated aluminum nitride ceramics. The existing literature uses the width of the metal layer to characterize this difference, and these data are very imprecise. Usually, laser energy density is used to describe this processing difference. However, the existing concept of laser energy density is an average value and is not suitable for the threshold of laser activation, because the intensity gradient of the focused Gaussian beam is large, and different intensity distributions represent different energy levels. This article applied a precise concept of laser energy density that sees it as being proportional to light intensity and can be used to evaluate the difference in laser energy density required for the decomposition of aluminum nitride ceramics under various gas bath conditions precisely. Due to the strong energy of a focused Gaussian beam, it is not possible to directly obtain the intensity distribution. Here, the intensity distribution of the collimated beam was used to indirectly obtain the intensity distribution of the focused Gaussian beam, and the threshold values for laser activation under different gas baths were calculated. It was found that the minimum energy density in air increased by 12.5%, and the minimum energy density in nitrogen increased by 3%, using the minimum energy density required for laser activation in argon as the reference.
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(This article belongs to the Section Surface Characterization, Deposition and Modification)
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Open AccessArticle
An Experimental Study of Surface Icing Characteristics on Blade Airfoil for Offshore Wind Turbines: Effects of Chord Length and Angle of Attack
by
Dong Liang, Pengyu Zhao, He Shen, Shengbing Yang, Haodong Chi, Yan Li and Fang Feng
Coatings 2024, 14(5), 623; https://doi.org/10.3390/coatings14050623 - 15 May 2024
Abstract
Offshore wind turbines operating in frigid and humid climates may encounter icing on the blade surface. This phenomenon adversely impacts the aerodynamic efficiency of the turbine, consequently diminishing power generation efficacy. Investigating the distribution characteristics of icing on the blade surface is imperative.
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Offshore wind turbines operating in frigid and humid climates may encounter icing on the blade surface. This phenomenon adversely impacts the aerodynamic efficiency of the turbine, consequently diminishing power generation efficacy. Investigating the distribution characteristics of icing on the blade surface is imperative. Hence, this study undertook icing wind tunnel tests on segments of DU25 airfoil, a prevalent type for offshore wind turbines, to examine such characteristics as different chord lengths and angles of attack. The results show a simultaneous increase in the blade icing area and growth rate of the net icing area with augmenting the chord length and angles of attack. The total icing area rate decreases by a factor of two when the chord length is doubled. The relative positioning of icing and the average icing thickness remain consistent across the airfoil blades with varying chord lengths. Comparing the icing shapes on blades of varying scales shows a similarity ranging from 84.06% to 88.72%. The results of this study provide insight into the icing characteristics of offshore wind turbines.
Full article
(This article belongs to the Special Issue Recent Developments on Functional Coatings for Industrial Applications, Volume II)
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Open AccessArticle
Magnetron-Sputtered Long-Term Superhydrophilic Thin Films for Use in Solid-State Cooling Devices
by
Maria Barrera, Olaf Zywitzki, Thomas Modes and Fred Fietzke
Coatings 2024, 14(5), 622; https://doi.org/10.3390/coatings14050622 - 14 May 2024
Abstract
Pulse-magnetron-sputtered long-term superhydrophilic coatings have been synthesized to functionalize the surfaces of solid-state cooling devices, e.g., electrocaloric heat pumps, where not only a complete wetting of the surface by a fluid is intended, but also fast wetting and dewetting processes are required. The
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Pulse-magnetron-sputtered long-term superhydrophilic coatings have been synthesized to functionalize the surfaces of solid-state cooling devices, e.g., electrocaloric heat pumps, where not only a complete wetting of the surface by a fluid is intended, but also fast wetting and dewetting processes are required. The coatings consist of a (Ti,Si)O2 outer layer that provides lasting hydrophilicity thanks to the mesoporous structure, followed by an intermediate WO3 film that enables the reactivation of the wettability through visible light irradiation, and a W underlayer which can work as a top electrode of the electrocaloric components thanks to its suitable electrical and thermal conductivity properties. Process parameter optimization for each layer of the stack as well as the influence of the microstructure and composition on the wetting properties are presented. Finally, water contact angle measurements, surface energy evaluations, and a contact line dynamics assessment of evaporating drops on the coatings demonstrate that their enhanced wetting performance is attributed not only to their intrinsic hydrophilic nature but also to their porous microstructure, which promotes wicking and spreading at the nanometric scale.
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(This article belongs to the Section Thin Films)
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Open AccessArticle
Evaluation of Edible Coatings from Components from Chlorella vulgaris and Comparison with Conventional Coatings
by
Alexandra Mari, Charilaos Fafalis and Magdalini Krokida
Coatings 2024, 14(5), 621; https://doi.org/10.3390/coatings14050621 - 14 May 2024
Abstract
The present customer demand for ready-to-eat food items with higher nutritious value and longer shelf life necessitates creative solutions. An edible coating is a sustainable packaging solution that can prevent food deterioration and preserve food quality. Proteins, starch, and the addition of plasticizers
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The present customer demand for ready-to-eat food items with higher nutritious value and longer shelf life necessitates creative solutions. An edible coating is a sustainable packaging solution that can prevent food deterioration and preserve food quality. Proteins, starch, and the addition of plasticizers are used to create edible coatings. The aim of this study was to develop coating solutions that can best preserve food using isolated starch and proteins from Chlorella vulgaris, and then compare them to coatings that comprise conventional ingredients like chitosan and starch. A number of criteria pertaining to the coatings’ mechanical, optical, thermal, and physical properties were tested. The alternative coatings performed just as well as the conventional ones, with the protein algal coating exhibiting the best thermal, optical, and physical qualities. The food product that needs to be coated can determine which coating is ideal. In conclusion, edible coatings derived from Chlorella vulgaris offer a sustainable solution to preserve ready-to-eat food items, showcasing comparable performance to conventional coatings.
Full article
(This article belongs to the Section Coatings for Food Technology and System)
Open AccessArticle
Microstructure and Properties of CoCrFeNiMnTix High-Entropy Alloy Coated by Laser Cladding
by
Shibang Ma, Congzheng Zhang, Liang Li and Yinhai Yang
Coatings 2024, 14(5), 620; https://doi.org/10.3390/coatings14050620 - 14 May 2024
Abstract
In this study, laser cladding of CoCrFeNiMnTix (x is the proportion of the mass of a material, x = 0.0, 0.2, 0.4, 0.6, 0.8) high-entropy alloy (HEA) composite powder coating on 45 steel substrate was studied by using the method of
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In this study, laser cladding of CoCrFeNiMnTix (x is the proportion of the mass of a material, x = 0.0, 0.2, 0.4, 0.6, 0.8) high-entropy alloy (HEA) composite powder coating on 45 steel substrate was studied by using the method of preplaced powder. The phase composition, morphology, microhardness, corrosion resistance and wear properties of CoCrFeNiMnTix high entropy alloy were analyzed by XRD, SEM, microhardness tester, electrochemical workstation and reciprocating friction wear tester, respectively. The influences of Ti concentration on structure and properties of CoCrFeNiMn HEA laser cladding coating were discussed. The macromorphology of CoCrFeNiMnTix HEA coating layer becomes worse with the increase in Ti quantity. The coating layer is a face-centered cubic solid solution phase. The microstructure of the coating layer is dominated by dendrites and equiaxed crystals. The average microhardness of the coating layer grows with the increases in Ti content, and CoCrFeNiMnTi0.8 can reach 823HV. The friction coefficient of the cladding coating gradually reduces and the wear resistance adds as Ti content rises; the friction coefficients of CoCrFeNiMnTi0.6 and CoCrFeNiMnTi0.8 cladding coating are similar, at 0.835 and 0.828, respectively. Adhesive and abrasive wear are the two basic types of cladding coating wear. In 3.5 wt.% NaCl solution, the corrosion potential of cladding coating increases with increases in Ti content, the corrosion potential of CoCrFeNiMnTi0.8 is about 244mV higher than that of CoCrFeNiMnTi0, and the density of corrosion current drops to 3.41 × 10−6A/cm2 from 7.17 × 10−5A/cm2.
Full article
(This article belongs to the Section Laser Coatings)
Open AccessArticle
Pulsed Electro Decoration of Carbon Nanotubes with FexZn1−xS
by
Andjelika Bjelajac, Ileana Florea, Mihai Zamfir, Sandrine Tusseau-Nenez and Costel Sorin Cojocaru
Coatings 2024, 14(5), 619; https://doi.org/10.3390/coatings14050619 - 14 May 2024
Abstract
A wide ranging scientific interest in developing new and simple preparation methods for highly catalytic bimetallic sulfides provided our motivation to explore the possibility of using the pulsed electrodeposition technique for the decoration of a carbon nanotubes forest. The carbon nanotubes were obtained
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A wide ranging scientific interest in developing new and simple preparation methods for highly catalytic bimetallic sulfides provided our motivation to explore the possibility of using the pulsed electrodeposition technique for the decoration of a carbon nanotubes forest. The carbon nanotubes were obtained using the hot-filament chemical vapor deposition technique. A non-thermal plasma treatment enabled the controlled creation of defects on the carbon nanotubes’ surface. These defects served as anchoring sites for the subsequent deposition of Fe and Zn nanoparticles using the pulsed electrodeposition technique. Our findings showed that only in the case of Fe deposition prior to Zn provided the formation of FeZn bimetallic-based nanoparticles, with Zn present mainly on the outer surface of the Fe core. To induce sulfurization, a thermal treatment in sulfur vapor was conducted at 500 °C, and the obtained heterostructure consisted of Fe0.3Zn0.7S as the main phase, with the minor presence of ZnS and S residues, which was deduced from the XRD results. This study provides thorough imaging of the process, presenting for each preparation step SEM/HR-TEM findings, coupled with EDS chemical analyses. The samples were tested for photocatalytic degradation of methyl blue dye to demonstrate the photoactive behavior of the heterostructure.
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(This article belongs to the Section Surface Characterization, Deposition and Modification)
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Open AccessArticle
Investigating the Suitability of Various Silver(I) Complexes for Use in a Cyanide-Free Silver Electrolyte
by
Christoph Baumer, Udo Schmidt and Andreas Bund
Coatings 2024, 14(5), 618; https://doi.org/10.3390/coatings14050618 - 14 May 2024
Abstract
The suitability of various nitrogen, sulfur, oxygen, and phosphorus compounds as complexing agents in a silver electrolyte was examined by using potentiometric titration under practical conditions. The setup consisted of three electrodes to measure the pH and the activity of the silver ions
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The suitability of various nitrogen, sulfur, oxygen, and phosphorus compounds as complexing agents in a silver electrolyte was examined by using potentiometric titration under practical conditions. The setup consisted of three electrodes to measure the pH and the activity of the silver ions simultaneously. Different ratios of silver to complexing agent from 1:10 to 1:1 at a constant ionic strength of 0.2 mol/L were investigated. The type of the complexes and their corresponding critical stability constants were evaluated by fitting the measured data using a self-developed algorithm. The pH and Nernst potential curve were calculated for the assumed complexes based on the law of mass action to find the best approximation. The correct definition of the occurring species is challenging and can lead to significant changes in the calculation of stability constants. For this reason, the measured silver potential curves were primarily used for the rating of the complexing agents. An evaluation of the measurements shows that the donor atom of the complexing agent and its ligand field strongly affected the stability and type of the complexes. Only a few complexing agents were found to be suitable for use in the cyanide-free silver electrolyte.
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(This article belongs to the Section Surface Characterization, Deposition and Modification)
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Open AccessReview
Multifunctional Inhibitors: Additives to Control Corrosive Degradation and Microbial Adhesion
by
Judit Telegdi
Coatings 2024, 14(5), 617; https://doi.org/10.3390/coatings14050617 - 14 May 2024
Abstract
The chemical, electrochemical and microbiological corrosive degradation of metals is a versatile harmful problem that causes significant economic loss all over the world. The mitigation of these undesired processes needs basic knowledge on the mechanisms of processes in order to control these reactions
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The chemical, electrochemical and microbiological corrosive degradation of metals is a versatile harmful problem that causes significant economic loss all over the world. The mitigation of these undesired processes needs basic knowledge on the mechanisms of processes in order to control these reactions with environmentally acceptable chemicals and techniques. This paper focuses on the up-to-date possibilities that help in the mitigation of chemical/electrochemical corrosion and, at the same time, decrease the deposition of corrosion relevant microorganisms, as the microbes in biofilms are more dangerous than the planktonic cells. Some chemicals or coatings due to their specific properties can fulfill multiple functions; they are able to control the corrosion caused by aggressive materials (that could be the metabolites of a corrosion relevant microorganism) and, at the same time, reduce the microbial adhesion. These additives that have important application possibilities in the chemical industry, marine environment, medical field, nanoelectronics, etc., can save energy, materials consumption and cost, and, at the same time, the efficiency is improved. All resolutions will be brought into prominence when the same chemicals (either in dissolved form or in coatings/nanolayers) can effectively control the different appearance of corrosion and, additionally, the microbial adhesion and microbiologically influenced corrosion.
Full article
(This article belongs to the Special Issue Effects of Surface Layer Modification on Fatigue, Corrosion and Wear Behavior of Metallic Materials)
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Open AccessArticle
Electro-Coloring Mechanism of Aluminum Anodic Oxides in Tin-Based Electrolytes
by
Pinar Afsin, Can Akyil, Kürşat Kazmanlı and Mustafa Ürgen
Coatings 2024, 14(5), 616; https://doi.org/10.3390/coatings14050616 - 13 May 2024
Abstract
A method for accurately determining the chemical composition of deposits at the bottom of pores during the electrocoloring (e-coloring) of aluminum anodic oxide (AAO) layers in tin-based solutions is developed. The aluminum samples were AC e-colored after DC sulfuric anodization. Free-standing, tin e-colored
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A method for accurately determining the chemical composition of deposits at the bottom of pores during the electrocoloring (e-coloring) of aluminum anodic oxide (AAO) layers in tin-based solutions is developed. The aluminum samples were AC e-colored after DC sulfuric anodization. Free-standing, tin e-colored aluminum oxide film was obtained by selective dissolution of the metallic aluminum from the AAO in copper chloride solution to access the deposit directly at the bottom of the pore. This allowed us to conduct XPS analysis directly on the deposits at pore bottoms without any interference from the base material or insulating barrier layer. The results revealed the presence of a mixture of tin oxide and metal in the deposits, which were richer in oxide content. Furthermore, a cyclic voltammetry experiment mimicking real polarization conditions during AC conditions was optimized and used to gain a deeper understanding of the electrochemical reactions that occur during AC electrocoloring. The comparison of CV results in tin-free and tin-containing electrolytes indicated that the tin deposited during a cathodic cycle is oxidized in the anodic cycle. The formation of tin-based deposits radically changed the CV behavior. The XPS and cyclic voltammetry results consistently show that the deposits formed during e-coloring comprised a mixture of metallic and oxidic tin species richer in oxide content.
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(This article belongs to the Section Surface Characterization, Deposition and Modification)
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Open AccessArticle
Effect of Electrolytic Plasma Polishing on Surface Properties of Titanium Alloy
by
Dongliang Yang, Huanwu Sun, Gangqiang Ji, Yuxia Xiang and Juan Wang
Coatings 2024, 14(5), 615; https://doi.org/10.3390/coatings14050615 - 13 May 2024
Abstract
Electrolytic plasma polishing (EPPo) is an advanced metal surface finishing technology with high quality and environmental protection that has broad application prospects in the biomedical field. However, the effect of EPPo on surface properties such as corrosion resistance and the wettability of biomedical
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Electrolytic plasma polishing (EPPo) is an advanced metal surface finishing technology with high quality and environmental protection that has broad application prospects in the biomedical field. However, the effect of EPPo on surface properties such as corrosion resistance and the wettability of biomedical titanium alloys remains to be investigated. This paper investigated the changes in surface roughness, surface morphology, microstructure, and chemical composition of Ti6Al4V alloy by EPPo and their effects on surface corrosion resistance, wettability, and residual stress. The results showed that Ra decreased from 0.3899 to 0.0577 μm after EPPo. The surface crystallinity was improved, and the average grain size increased from 251 nm to more than 800 nm. The oxidation behavior of EPPo leads to an increase in surface oxygen content and the formation of TiO2 and Al2O3 oxide layers. EPPo can significantly improve the corrosion resistance and wettability of titanium alloy in simulated body fluid and eliminate the residual stress on the sample surface. The surface properties are enhanced not only by the reduction in surface roughness but also by the formation of a denser oxide film on the surface, changes in the microstructure, an increase in surface free energy, and the annealing effect developed during EPPo. This study can provide guidance and references for applying EPPo to biomedical titanium alloy parts.
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(This article belongs to the Section Plasma Coatings, Surfaces & Interfaces)
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Open AccessArticle
Effect of Heat Treatment on Microstructure and Mechanical Properties of Titanium Alloy Fabricated by Laser–Arc Hybrid Additive Manufacturing
by
Yuhang Chen, Juan Fu, Lilong Zhou, Yong Zhao, Feiyun Wang, Guoqiang Chen and Yonghui Qin
Coatings 2024, 14(5), 614; https://doi.org/10.3390/coatings14050614 - 13 May 2024
Abstract
The tailored thermal heat-treatment process for Ti-6Al-4V alloy manufactured by laser–arc hybrid additive manufacturing can achieve desired microstructures and excellent mechanical properties for components. The effects of different heat treatment regimens on the microstructure and mechanical properties of Ti-6Al-4V alloy manufactured by laser–arc
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The tailored thermal heat-treatment process for Ti-6Al-4V alloy manufactured by laser–arc hybrid additive manufacturing can achieve desired microstructures and excellent mechanical properties for components. The effects of different heat treatment regimens on the microstructure and mechanical properties of Ti-6Al-4V alloy manufactured by laser–arc hybrid additive manufacturing are investigated in this study. Utilizing optical microscopy and scanning electron microscopy, we analyze the variations in microstructure with changes in heat-treatment parameters and explore the reasons for the changes in mechanical properties under different solutions’ treatment temperatures and cooling rates. The microstructure of Ti-6Al-4V alloy fabricated via laser–arc hybrid additive manufacturing was primarily composed of Widmanstätten α plate structures and a small amount of acicular martensite α′ within columnar β grains that grew outward from the substrate along the deposition direction. Following solution treatment and aging heat treatment, the microstructure transitioned to a typical high-performance net basket structure with significantly reduced α plate thickness, leading to noticeable enhancements in sample ductility and toughness. Specifically, when the solution treatment and aging treatment regimen was set at 950 °C for 1 h, followed by air cooling, and then aging at 540 °C for 6 h with subsequent air cooling, the average grain size decreased by a factor of two compared to the as-deposited samples, while the impact toughness increased by 66.7%.
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(This article belongs to the Special Issue Application of Laser Processing Technology in Automobile Manufacturing)
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Open AccessArticle
Optimizing Nickel Electroplating in Low-Ni Environments for Efficient Source Production in Small Plating Baths
by
Gujin Kang, Jongbum Kim, Jin Kim, Jinjoo Kim, Jintae Hong and Sangwook Kim
Coatings 2024, 14(5), 613; https://doi.org/10.3390/coatings14050613 - 12 May 2024
Abstract
Electroplating nickel-63, a radioactive isotope used in betavoltaic batteries and random number generators, requires precise control due to its limited availability and the generation of radioactive waste. To minimize waste and ensure effective plating, small plating baths are employed, optimizing the process within
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Electroplating nickel-63, a radioactive isotope used in betavoltaic batteries and random number generators, requires precise control due to its limited availability and the generation of radioactive waste. To minimize waste and ensure effective plating, small plating baths are employed, optimizing the process within constrained conditions. X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) were utilized to determine the optimal plating conditions and limiting conditions for nickel electroplating in a small plating bath. This study focuses on the use of low-concentration nickel solutions and small plating equipment, in contrast to the common industrial practice of using high concentrations of nickel. Here, it is important to optimize the plating parameters, especially the nickel concentration, current density, and bath temperature. An average thickness of 1.8 μm was found when plating with a nickel concentration of 0.06 M, a current density of 5 mA/cm2, and a solution temperature of 40 °C, while ideal conditions were found to achieve the theoretical maximum energy and 90% release rate when plating with nickel-63 instead of Ni.
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(This article belongs to the Section Surface Characterization, Deposition and Modification)
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A Strategy of Candle Soot-Based Photothermal Icephobic Superhydrophobic Surface
by
Chenlu Qian, Lu Wang, Qiang Li and Xuemei Chen
Coatings 2024, 14(5), 612; https://doi.org/10.3390/coatings14050612 - 12 May 2024
Abstract
Anti-icing/de-icing is of fundamental importance in practical applications such as power transmission, wind turbines, and aerofoils. Despite recent efforts in developing engineering surfaces to delay ice accumulation or reduce ice adhesion, it remains challenging to design robust photothermal icephobic surfaces in a durable,
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Anti-icing/de-icing is of fundamental importance in practical applications such as power transmission, wind turbines, and aerofoils. Despite recent efforts in developing engineering surfaces to delay ice accumulation or reduce ice adhesion, it remains challenging to design robust photothermal icephobic surfaces in a durable, low-cost, easy-fabrication manner. Here, we report an intelligent candle soot-based photothermal surface (PDMS/CS60@PDMS/Al) that can utilize sunlight illumination to achieve the multi-abilities of anti-icing, de-icing, and self-cleaning. Our method lies in the construction of hierarchical micro/nanostructures by depositing photothermal candle soot nanoparticles, which endow the surface with superior superhydrophobicity and excellent photothermal performance. The underlying mechanism is exploited by establishing the heat transfer model between the droplets and the cooled surface. We believe that the smart PDMS/CS60@PDMS/Al developed in this work could provide a feasible strategy to design intelligent engineering surfaces for enhanced anti-icing/de-icing.
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(This article belongs to the Topic Advances in Functional Thin Films)
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Effect of Scanning Electron Beam Pretreatment on Gas Carburization of 22CrMoH Gear Steel
by
Wei Jiang, Jing-Jing Qu, Fei Liu, Gao Yue, Lei Zhou, Yu-Cheng Luo and Hui-Wang Ning
Coatings 2024, 14(5), 611; https://doi.org/10.3390/coatings14050611 (registering DOI) - 11 May 2024
Abstract
22CrMoH was selected for the gear steel material in this work, and the temperature field change in the scanning electron beam was analyzed to determine the optimal scanning parameters and explored the effect of scanning electron beam pretreatment (Abbreviated as: SEBP) on gas-carburizing
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22CrMoH was selected for the gear steel material in this work, and the temperature field change in the scanning electron beam was analyzed to determine the optimal scanning parameters and explored the effect of scanning electron beam pretreatment (Abbreviated as: SEBP) on gas-carburizing (GC) efficiency and organizational properties of gear steel. The results showed that the scanning electron beam caused the material to form a thermally deformed layer 110 μm thick, and it promoted the adsorption of carbon atoms on the surface and their inward diffusion. Under the same gas-carburizing conditions, the carburizing efficiency was improved, and the thickness of the carburized layer increased from 0.78 to 1.09 mm. Furthermore, the hardness of the GC specimens with the SEBP increased from 615 to 638 HV0.05 at 0.1 mm of the sample surface, whereas the hardness of the cross-sectional region decreased gradually, indicating that the scanning electron beam enhanced the adhesion between the carburized layer and matrix zone. A comparative analysis of the microstructures of the GC specimens with and without the SEBP showed that the carbide particles in the surface layer of the samples become smaller and that of volume fraction of residual austenite reduced in size. In terms of the mechanical properties, the surface friction coefficient decreased from 0.87 to 0.46 μ and the GC specimen with the SEBP had a higher cross-sectional hardness gradient. In this way, the amount of wear was reduced from 1.07 to 0.51 mg, which was only 47.7% of the amount of wear of the matrix specimen.
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(This article belongs to the Section Surface Characterization, Deposition and Modification)
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